Forging, casting, and automobile projects

  1. Flat-type cross-wedge rolling process to make automobile axles, railway axles, gear wheels, pinions, connecting rods, balls, and other roll-forged engineering components.
  2. Pulse plasma hardening of gearboxes, shafts, and automobile products (both cast and forged).
  3. Ion beam surface hardening and coating of dies for forging and hot-stamping (to make the dies 3 – 5 times harder).
  4. Lightweight metal making technology from iron, copper, titanium, etc. (with added hydrogen) for engine blocks/castings/metal filters, having 50% of
    normal metal weight.
  5. Plasma technology to make very fine powders of different metals and alloys, such as titanium (for gas turbine fins) and tungsten carbide for powder metallurgy.
  6. Electron beam molecular level vacuum welding technology for all metals (up to 160 mm thick sheets) for military, aircraft, turbines, nuclear and space equipment, and rocket body/engines. It can also be used for programmed welding of several components at a time (for example, 200 automobile components of 1 ft. height and 6” dia can be welded simultaneously in one hour).
  7. Electroslag re-melting, to make products with double hardness(using the same metallurgy, but by changing the speed of crystallization), to make strong dies for forging, and for other strategic applications.